--- title: 'Materials & Processes Lead at BETA Technologies' canonical: 'https://feeny.ai/job/materials-processes-lead-beta-technologies-south-burlington-mtskc2da0j7d' type: 'job' last_seen: '2026-11-09' --- # Materials & Processes Lead at BETA Technologies - **Company:** BETA Technologies - **Location:** South Burlington, VT - **Compensation:** $150k–$175k - **Posted:** 2026-11-02 - **Last confirmed live:** 2026-11-09 - **Apply:** https://job-boards.greenhouse.io/betatechnologiesinc/jobs/4457999009 ## Job description At BETA Technologies, we apply our intellectual curiosity, passion for aviation, and commitment to sustainability toward a shared mission of revolutionizing electric aviation. Regardless of the position one holds, each team member brings their talent and desire to positively impact the environment and lives of others in a refreshing, vibrant, and inclusive culture. The Materials & Processes team, within Production Engineering, is seeking a Materials & Processes Lead to establish and drive the M&P discipline across the Product Life Cycle (PLC), ensuring that material selections, process specifications, and manufacturing methods are standardized, repeatable, and certifiable as BETA transitions from prototype development to conforming aircraft production at rate. This role is the lead of the team providing technical authority for materials and process engineering decisions spanning composite structures, metallic assemblies, adhesive bonding, coatings, sealants, and emerging material technologies, with a team of Subject Matter Experts (SMEs) and lab technicians, deployable across the full product lifecycle. The M&P Lead is embedded within Production Engineering and is accountable for integrating material and process engineering into the development, qualification, production ramp-up, and in-service support of conforming products. The role partners closely with Core Engineering (Design), Manufacturing Engineering, Quality, Supply Chain, Advanced Technology Development and Service Engineering to ensure production-ready material and process solutions are defined, qualified, and sustained. Success in this role means materials and processes are qualified and controlled, standards are practical and enforced, the M&P digital thread is traceable, and feedback from production is incorporated into the next iteration of the specification. The role will build a scalable M&P framework that supports safe, compliant, repeatable production of type-certificated aircraft. How you will contribute to revolutionizing electric aviation: - Lead and grow the M&P team, ensuring full technical coverage of subject matter experts, labs and technicians across all areas of Beta, deployable into programs and projects across the full lifecycle, from early development of new technology through production troubleshooting, the fleet in-service, and fleet sustainment - Accountable for all material and process qualifications and readiness for production ramp-up, establishing statistical process controls and validated parameters to support the transition from low-rate initial production (LRIP) to full-rate production (FRP) - Responsible for M&P conformity and non-conformance resolution, supporting Material Review Board (MRB) dispositions, performing root cause analysis, and driving corrective actions through to closure - Evaluate and qualify alternative materials and suppliers to improve producibility, reduce cost, and strengthen supply chain resilience, including incoming material qualification and acceptance testing programs - Champion a culture in which material and process standards are living operational tools, not static documents, and where continuous improvement strengthens both compliance and production performance Minimum Qualifications: - Bachelor’s degree in Materials Science, Materials Engineering, Chemical Engineering, Mechanical Engineering, or a related discipline; equivalent relevant experience will be considered - 8+ years of experience in materials and process engineering within aerospace, defense, or advanced manufacturing, including direct support of production operations - Deep technical knowledge in at least two of the following: advanced composite manufacturing, metallic fabrication and joining, adhesive bonding, surface treatment and coatings, or polymer/elastomer systems - Experience developing, qualifying, and maintaining manufacturing process specifications to aerospace standards (NADCAP, AS9100, OEM specifications) - Proven ability to lead technical teams and manage competing priorities in a fast-paced, hands-on production environment - Strong working knowledge of relevant industry standards (SAE AMS/ARP, ASTM, MIL-SPEC/MIL-STD) and regulatory frameworks (14 CFR Part 21/23) - Ability to communicate complex material and process requirements clearly to audiences ranging from technicians and assemblers to design engineers, production leaders, and certification authorities - Comfort working with PLM, MES, ERP, and engineering data systems used to manage material and process configuration, traceability, and performance - Ability and willingness to spend regular time on the production floor observing processes, supporting implementation, and incorporating operator and technician feedback Above and Beyond Qualifications: - Experience with eVTOL, rotorcraft, or Part 23/25 aircraft production environments - Familiarity with battery materials, thermal management materials, or energy storage system manufacturing processes - Familiarity with Lean manufacturing, standard work, statistical process control, or continuous improvement methodologies - Experience with root cause analysis methodologies (8D, Fishbone, 5-Why) for material and process failures and non-conformances Physical Demands and Work Environment: This role is based in a dynamic aerospace production environment and includes both office-based engineering work and regular time on the production floor. The M&P Lead will collaborate closely with engineering, manufacturing, quality, supply chain, and production teams to develop, qualify, deploy, and improve material and process standards. The role requires comfort working around active manufacturing operations, moving between work areas, observing hands-on processes, and engaging directly with technicians, assemblers, and engineers. Success requires technical depth, practical judgment, strong communication, attention to detail, and the ability to turn complex material and process requirements into qualified, production-ready standards that enable safe, compliant, and repeatable production. The wage listed here reflects our best faith estimate for this role. We pay competitively and base compensation on a variety of factors including skills, experience, industry background, and the evolving needs of the role. We remain committed to fair and equitable pay and we're happy to discuss during the interview process. ## Compensation $150,000—$175,000 USD Build electric airplanes with us! BETA offers a competitive Total Compensation package designed to support you now and as you grow with us. This role includes both Restricted Stock Units and Performance Stock Units for all full-time team members, so everyone shares in our success. You’ll have access to onsite healthcare in Vermont, comprehensive medical coverage, dental and vision, short- and long-term disability, and paid parental leave. We also take care of the everyday details with daily lunch provided, and yes—flight lessons are part of the experience, along with a range of additional perks that make work here genuinely rewarding. We encourage all driven candidates to apply, even if they do not meet every listed qualification. We are an equal opportunity employer. Employment decisions are based on merit, competence and qualifications and will not be influenced in any manner on race, color, religion, age, sex, sexual orientation, gender identity, national origin, ancestry, citizenship, disability, veteran or military status, genetic information, pregnancy, or any other protected characteristic under federal, state, or local law. BETA complies with all applicable federal, state and local non-discrimination laws and does not tolerate discrimination of any kind in our workplace. Employment offers are contingent upon the successful completion of a background check. BETA Technologies participates in E-Verify. ## About BETA Technologies ## Company Overview - **One-liner**: BETA Technologies is an aerospace and defense company designing, manufacturing and selling high-performance electric aircraft, advanced electric propulsion systems, components, and charging infrastructure. - **Entity Type**: Private (venture-backed with military contracts, EXIM financing, and equity investment) - **Headquarters**: Burlington, Vermont, USA (with locations in Plattsburgh, NY; Montréal, QC; and Washington, DC) - **Founded**: The company was founded in 2017 (Kyle and Katie Clark). - **Founders**: Kyle Clark and Katie Clark ## Core Business - **Industry**: Electric aviation, aerospace manufacturing, defense - **Target Customers**: Cargo/logistics operators, U.S. Department of Defense, passenger airlines, medical transport organizations, and infrastructure partners - **Mission**: "Design a self-sufficient eVTOL aircraft ecosystem that satisfies the needs of humans, embraces the laws of nature and works in harmony with the planet." [beta.team](https://beta.team/careers) ## Products & Services - **ALIA CTOL** – Conventional takeoff and landing all-electric aircraft (fixed-wing) for cargo, logistics, and passenger missions. 42% total operating cost reduction vs. traditional aircraft. - **ALIA VTOL** – Vertical takeoff and landing all-electric aircraft for short-range missions, including medical and defense. 74% total operating cost reduction vs. traditional helicopters. - **Charge Cubes, Mini Cubes, and Thermal Management System (TMS) Cubes** – Multimodal charging infrastructure for electric aircraft and ground vehicles. UL-listed and deployed at 100+ sites. - **Electric Propulsion Systems & Components** – Motors, inverters, and other enabling technologies sold as OEM or aftermarket parts. - **Customized Training Programs** – In-house flight training for pilots and maintainers (over 30 company pilots qualified, plus training for USAF, US Army, UPS, Air New Zealand, etc.). [beta.team](https://beta.team/) ## Market Standing - **Valuation / Market Cap**: Not publicly disclosed - **Key Metric**: **800+ aircraft in backlog**; more than 50 million people live within 50 miles of a BETA Charge Cube (over 30% of the U.S. population). - **Notable Investors / Partners**: U.S. Department of Defense (multiple engagements), EXIM Bank of the United States, Surf Air Mobility (firm order for 25 ALIA + options for 75), United Therapeutics, Bristow, Air New Zealand, UPS. - **Growth Signals**: - March 2026: Selected for the FAA eVTOL Integration Pilot Program (eIPP) in 7 of 8 programs. - March 2026: Surf Air Mobility purchase agreement (25 firm + 75 options). - June 2026: Featured on ABC’s *Good Morning America* (first all-electric plane flight with a journalist). - 140,000+ nautical miles flown across ALIA aircraft family. [beta.team](https://beta.team/) [investors.beta.team](https://investors.beta.team/resources/about-beta) ## Competitive Advantages - **Vertical integration** – Designs and builds aircraft, motors, charging stations, and components in-house, enabling a closed-loop ecosystem. - **Net-zero manufacturing facility** – 188,000 sq. ft. production space powered by renewable systems. - **Multi-market revenue streams** – Sells aircraft, aftermarket parts, charging equipment, and services; serves cargo, defense, passenger, and medical end markets. - **Proven DoD integration** – Four successful U.S. Department of Defense engagements, de-risking technology for national security applications. - **Scalable charging network** – 100+ charging sites already deployed (UL-listed), with multimodal capability for aircraft and ground EVs. ## Strategic Focus - Scale production of ALIA CTOL and VTOL aircraft to fulfill 800+ backlog orders. - Expand charging infrastructure network to support commercial operations across the U.S. and internationally. - Achieve FAA type certification (eVTOL Integration Pilot Program participation is a key signal). - Grow defense and government partnerships to expand mission applications. - Continue developing in-house training programs to build a pipeline of qualified pilots and maintainers. ## Why Work Here - **Culture**: "We fly what we build" – hands-on, multi-disciplinary team of builders, pilots, engineers, and tinkerers. Described as "misfits, tinkerers, builders, makers, breakers" with a people-first, creative, ego-free atmosphere. - **Policy**: Flexible time off; hybrid/office roles at specific locations; in-house flight training and ground school for all employees (opportunity to earn a pilot’s license). - **Benefits**: Comprehensive health insurance (HDHP with HSA match or copay plan), free dental, low-cost vision, on-site BETA Health Clinic, short/long-term disability, basic life insurance (company-paid), and flexible time off. - **Working Environment**: Modern net-zero facility in Burlington (VT); flight test center in Plattsburgh (NY); airframe engineering hub in Montréal (QC); government relations office in Washington, DC. Emphasis on impact, sustainability, and hands-on innovation. [beta.team/careers](https://beta.team/careers) ## Sources 1. [beta.team – Company Homepage](https://beta.team/) 2. [beta.team – Careers Page](https://beta.team/careers) 3. [investors.beta.team – Company Profile / About BETA](https://investors.beta.team/resources/about-beta) 4. [Greenhouse – Job Board for BETA Technologies](https://job-boards.greenhouse.io/betatechnologiesinc) ## Other roles at BETA Technologies - [Aviation Technical Illustrator, Technical Writing](https://feeny.ai/job/aviation-technical-illustrator-technical-writing-beta-technologies-south-1s46tw9hrtzy) — South Burlington, VT - [Manufacturing Technician, Harness](https://feeny.ai/job/manufacturing-technician-harness-beta-technologies-south-burlington-tyf86gxvxky9) — South Burlington, VT - [Embedded Controls Engineer, Airborne Electronic Hardware](https://feeny.ai/job/embedded-controls-engineer-airborne-electronic-hardware-beta-technologies-9xqdwr8hrghv) — Raleigh, NC - [Model Maker, Industrial Design](https://feeny.ai/job/model-maker-industrial-design-beta-technologies-south-burlington-zjmskrfzbb8y) — South Burlington, VT - [Build Engineer, Advanced Concepts](https://feeny.ai/job/build-engineer-advanced-concepts-beta-technologies-plattsburgh-qgyyn4w51220) — Plattsburgh, NY / Raleigh, NC / South Burlington, VT - [Lead Telemetry System Engineer, Low Voltage](https://feeny.ai/job/lead-telemetry-system-engineer-low-voltage-beta-technologies-south-burlington-aft7959gbgz6) — South Burlington, VT - [Wiring Harness Engineer, Low Voltage](https://feeny.ai/job/wiring-harness-engineer-low-voltage-beta-technologies-south-burlington-sv33rxph86jm) — South Burlington, VT - [Senior Quality Control Inspection Technician, Structures, Wknd](https://feeny.ai/job/senior-quality-control-inspection-technician-structures-wknd-beta-technologies-6b0xq919fbyq) — South Burlington, VT - [Configuration & Release Engineer - Configuration Management](https://feeny.ai/job/configuration-release-engineer-configuration-management-beta-technologies-south-pgk823xjkjpy) — South Burlington, VT - [Manufacturing Technician – Final Assembly Line](https://feeny.ai/job/manufacturing-technician-final-assembly-line-beta-technologies-south-burlington-tdf86za9bxyr) — South Burlington, VT