--- title: 'Mechanical Design Engineer - Towers at Zipline' canonical: 'https://feeny.ai/job/mechanical-design-engineer-towers-zipline-south-san-francisco-california-tcdm0q3t7ex4' type: 'job' last_seen: '2026-09-06' --- # Mechanical Design Engineer - Towers at Zipline - **Company:** Zipline - **Location:** South San Francisco California, United States - **Posted:** 2026-09-04 - **Last confirmed live:** 2026-09-06 - **Apply:** https://www.zipline.com/open-roles/7986086003?gh_jid=7986086003 ## Job description ## About Zipline Zipline is the world’s largest and most experienced drone delivery service. We are on a mission to serve all humans equally by ensuring access to food, medicine and essential goods anytime, anywhere. We design, build, and operate the world’s largest autonomous logistics system, delivering critical supplies quickly and reliably. Today, Zipline operates on four continents, makes a delivery somewhere in the world every 30 seconds, and has completed millions of deliveries to date, including blood, vaccines, medical supplies, food, and retail products. Our customers include the world’s largest and most prominent healthcare systems, governments, retailers, restaurants and global businesses who rely on us to save lives, reduce emissions, increase economic opportunity, and provide delivery from point A to point B as fast as possible. The drone is only 15% of what we’ve built to enable seamless, reliable, global operations. Our system strengthens supply chains, reduces congestion, and gives people time back. With more than 140 million commercial autonomous miles safely flown, Zipline is redefining access to healthcare, consumer products, and food across the globe. We operate at a global scale and are looking for practical problem solvers who thrive on real-world challenges and rapid growth. Our team is motivated by building systems that have a direct, meaningful impact on people’s lives and by scaling the future of logistics. We are seeking people who sculpt from first principles, enjoy facing adversity, and can do the impossible at record breaking speeds. ## About the Team and the Role The Ground Systems team is responsible for all of the hardware on the ground that enables our Zips to take off, fly, land and prepare for their next mission. We are developing an infrastructure solution for drone-based logistics, akin to what the solar industry has achieved with solar panels deployed worldwide. Our goal is to develop elegant integration solutions that are modular, cost effective, and adaptable to both new and existing building structures and sites worldwide for a variety of customers making drone deliveries. Our team designs large steel towers that hold our docks. Outside of providing structural support, the towers include the mechanisms, actuators, and harnessing that support our docks’ charging infrastructure and transmit data. ## What You'll Do As a Senior Mechanical Design Engineer, you will use engineering fundamentals to develop innovative products for our ground systems infrastructure. This will be centered around welded steel towers that are a few stories high. We’re looking for an engineer that does not let “how it is normally done” artificially limit the potential solution space, by leveraging experiences, knowledge, and first principles thinking towards problem solving to create an optimal product. Physical scale does not daunt you, whether the mechanism fits within your hand or is 10 meters long, you will engineer systems that will only come together days before they are needed, so we’re counting on you to make sure they work the first time. You are comfortable solving complex problems with little direction and maximum autonomy. Hand calcs guide your thinking and designs and help you quickly bound a problem. We are looking for an experienced mechanical engineer to own the design of the entire system and subassemblies for the next generation of our towers. This will include design of structural components, mechanisms, and electronics integration. As a member of our core design team, you will make important decisions about the product architecture and create designs that will enable practical scale on a short timeline that will meet high product reliability targets. You will quickly iterate and downselect based on data from your analysis and test results from your prototypes. Collaboration cross functionally will be key with electrical, software, civil, NPI and supply chain teams to bring your designs to production and into the field. ## What You'll Bring - Proven track record owning complex subassemblies or full systems over at least 3 product programs (concept, prototype, validation, production) - Strong fundamentals: load estimation, classic mechanics, structural hand calcs to guide part sizing, FEA and clean CAD designs. - Excellent problem solving - you are tenacious and scientific in your approach while able to quickly explain concepts to others - Familiarity with mechanism design and the integration of electrical components into hardware products - Practical knowledge of manufacturing methods such as welding, sheetmetal forming, extrusion, CNC machining, etc - Experience partnering with contract manufacturers to ramp up production of high volume lines - Demonstrated CAD fluency for system level ownership - 3D/2D of 20-50 parts simultaneously - Disciplined processes: Your parts are released, BOMs are maintained, SOPs created for builds, and timelines are up-to-date - You have true expertise in one area that will level up the team - Excellent communication - written, verbal, and visual. You know how to tailor to your audience with the right level of technical depth to be as effective as possible, including using basic tools in place of full CAD when it makes sense - Bachelor’s degree in Mechanical Engineering - Ability to periodically (<10%) travel to visit customers and suppliers - Must be eligible to work in the US and willing to relocate to Bay Area CA region ## Nice to Have - NX is your primary CAD tool - Knowledge in applying appropriate FOS and margin to human safety critical application (design margin tables, structural joint calculations) - Hands-on welding experience for prototyping What Else You Need to Know The starting cash range for this role is $130,000 - $186,000. Please note that this is a target, starting cash range for a candidate who meets the minimum qualifications for this role. The final cash pay for this role will depend on a variety of factors, including a specific candidate's experience, qualifications, skills, working location, and projected impact. The total compensation package for this role may also include: equity compensation; discretionary annual or performance bonuses; sales incentives; benefits such as medical, dental and vision insurance; paid time off; and more. Zipline is an equal opportunity employer and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws or our own sensibilities. We value diversity at Zipline and welcome applications from those who are traditionally underrepresented in tech. If you like the sound of this position but are not sure if you are the perfect fit, please apply! Voluntary Self-Identification For government reporting purposes, we ask candidates to respond to the below self-identification survey. Completion of the form is entirely voluntary. Whatever your decision, it will not be considered in the hiring process or thereafter. Any information that you do provide will be recorded and maintained in a confidential file. As set forth in Zipline ’s Equal Employment Opportunity policy, we do not discriminate on the basis of any protected group status under any applicable law. ## About Zipline ## Company Overview - **One-liner**: Zipline is an American robotics company that operates the world’s largest autonomous drone delivery service, transporting medical supplies, food, and retail goods across multiple continents. - **Entity Type**: Private (early-stage startup) - **Headquarters**: South San Francisco, California, United States - **Founded**: March 2014 - **Founders**: Keller Rinaudo Cliffton, Keenan Wyrobek, Ryan Oksenhorn, William Hetzler ## Core Business - **Primary industry**: Logistics / Drone delivery - **Target customers**: B2B (healthcare systems, governments, retailers like Walmart and Chipotle) and B2C (home delivery via the Zipline app) - **Mission or purpose statement**: “Build the first logistics system that serves all people equally” – initially focused on saving lives by delivering blood and medicine to remote communities, now expanded to instant urban delivery. ## Products & Services - **Platform 1 (P1)**: Long-range, rural delivery drone. Carries up to 4 lbs, roundtrip range 120+ miles, cruise speed 60 mph. Uses parachute delivery. Designed for enterprise, government, and healthcare supply chains. - **Platform 2 (P2)**: Urban/suburban home delivery drone. Carries up to 8 lbs, service radius 10 miles (or 24 miles one way), cruise speed 70 mph. Delivers via a tether from up to 300 ft, allowing contactless drop-off. Launched in 2025 and used for food, retail, and health products. - **Zipping Points**: Modular ground stations that allow businesses to load orders onto drones without specialized equipment. - **FlightIQ**: Advanced onboard autonomy and perception suite for safe navigation and delivery. ## Market Standing - **Valuation/Market Cap**: Not publicly available - **Key Metric**: 2 million commercial deliveries completed (as of January 2026) and 130 million autonomous miles flown.[wikipedia](https://en.wikipedia.org/wiki/Zipline_(drone_delivery_company))[zipline-fact-sheet](https://www.zipline.com/about/zipline-fact-sheet) - **Notable Investors/Partners**: Not disclosed in available sources. Key partners include Walmart, Chipotle Mexican Grill, Crumbl, Blaze Pizza, Wendy’s, and many other restaurant brands. In healthcare, works with more than 5,000 hospitals and health centers. - **Growth Signals**: Expanded into urban home delivery in 2025 (P2) with service in Pea Ridge, Arkansas and 20+ communities in Dallas-Fort Worth. Obtained FAA authorization for beyond visual line of sight operations. Reports 56% decrease in maternal mortality and 66% decrease in missed malaria treatments in served regions.[zipline-fact-sheet](https://www.zipline.com/about/zipline-fact-sheet) ## Competitive Advantages - **Autonomous drone fleet**: One of the world’s largest commercial deployments of autonomous robots, with custom software running on Nvidia chips. - **FAA approval**: All operations and aircraft are FAA-approved, including pioneering use of Unmanned Aircraft System Traffic Management (UTM). - **Quieter than road vehicles**: Drones hover high and descend on a tether, generating noise lower than common neighborhood sounds. - **Extensive testing**: One of the largest aviation testing campaigns, with operations in rain, wind, and storms. - **Integrated logistics platform**: Beyond drones, Zipline provides warehousing, inventory management, cold chain storage, and fulfillment software. ## Strategic Focus - Scaling the Platform 2 urban delivery network across the U.S., particularly through partnerships with major retailers and restaurants. - Deepening healthcare impact by expanding into new countries and product categories (prescriptions, groceries, convenience items). - Continuing to reduce delivery times and environmental footprint (0 emissions per delivery, compared to automotive delivery). ## Why Work Here - **Culture values**: Ownership & Accountability, Direct Feedback & Communication, Continuous Improvement, Customer Obsession, Servant Leadership (as stated on careers page). Emphasis on “Make it matter” and mission-driven work.[careers](https://www.zipline.com/careers) - **Work environment**: Headquartered in South San Francisco with hardware and software teams. The company assembles its drones in America. Likely on-site given the hardware focus; remote/hybrid policy not explicitly stated. - **Impact**: Opportunity to work on life-saving technology (60,000+ lives saved) and shape the future of instant logistics. - **Engineering culture**: Build and iterate on autonomous systems, airspace deconfliction, and large-scale robotics deployments. ## Sources 1. [Zipline Careers](https://www.zipline.com/careers) 2. [Zipline Homepage](https://www.zipline.com/) 3. [About Zipline](https://www.zipline.com/about) 4. [Zipline Fact Sheet](https://www.zipline.com/about/zipline-fact-sheet) 5. [Wikipedia - Zipline](https://en.wikipedia.org/wiki/Zipline_(drone_delivery_company)) 6. [Greenhouse Careers Page](https://job-boards.greenhouse.io/flyzipline) ## Other roles at Zipline - [Senior/Staff Systems Modeling Engineer, Electric Propulsion](https://feeny.ai/job/senior-staff-systems-modeling-engineer-electric-propulsion-zipline-south-san-xvtyrwb7gcss) — South San Francisco California, United States - [Aircraft Software Integration Intern (Summer 2027)](https://feeny.ai/job/aircraft-software-integration-intern-summer-2027-zipline-south-san-francisco-qzhqteyn3z8h) — South San Francisco California, United States - [Aircraft Software Integration Intern (Spring 2027)](https://feeny.ai/job/aircraft-software-integration-intern-spring-2027-zipline-south-san-francisco-869y0r4pmkrj) — South San Francisco California, United States - [People Partner](https://feeny.ai/job/people-partner-zipline-kigali-xhgqah3xea2d) — Kigali, Rwanda - [Concept and Architecture Engineering Contractor](https://feeny.ai/job/concept-and-architecture-engineering-contractor-zipline-south-san-francisco-ttns1vrthcc8) — South San Francisco California, United States - [Director of Industry Standards](https://feeny.ai/job/director-of-industry-standards-zipline-south-san-francisco-california-xfmf6syhmfnh) — South San Francisco California, United States - [Flight Test Site Lead](https://feeny.ai/job/flight-test-site-lead-zipline-amarillo-texas-yjcn58g0gb1v) — Amarillo Texas, United States - [Flight Test Operator](https://feeny.ai/job/flight-test-operator-zipline-amarillo-texas-j156mq0pv54x) — Amarillo Texas, United States - [Launch & Scale Intern (Summer 2027)](https://feeny.ai/job/launch-scale-intern-summer-2027-zipline-south-san-francisco-california-kmcdb5709dg3) — South San Francisco California, United States - [Launch & Scale Intern (Spring 2027)](https://feeny.ai/job/launch-scale-intern-spring-2027-zipline-south-san-francisco-california-nz5kq309yceb) — South San Francisco California, United States