---
title: 'Metrology Engineer at Hyliion'
canonical: 'https://feeny.ai/job/metrology-engineer-hyliion-austin-texas-fr0gwn9y185k'
type: 'job'
last_seen: '2026-09-08'
---

# Metrology Engineer at Hyliion

- **Company:** Hyliion
- **Location:** Austin Texas, United States
- **Posted:** 2026-08-21
- **Last confirmed live:** 2026-09-08
- **Apply:** https://job-boards.greenhouse.io/hyliion/jobs/6150403004

## Job description

Hyliion is committed to creating innovative solutions that enable clean, flexible and affordable electricity production. The Company’s primary focus is to develop distributed power generators that can operate on various fuel sources to future-proof against an ever-changing energy economy.

Job Purpose

The Metrology Engineer is Hyliion's technical authority on dimensional measurement across internal operations and the supply base. KARNO functionality depends on precision machined components and sub-assemblies held to micron-level form and finish, and this position sits within the Quality function as the interface between Design Engineering, the supply base, Manufacturing, and Quality. The role owns the measurement system end to end: the metrology lab and equipment roadmap, inspection programs and fixtures, the calibration and gage control system, and the measurement standards to which both supplier and internal inspection are held.

The position is accountable for the integrity of dimensional data wherever it is generated — at a supplier's machine, at receiving inspection, or in process on Hyliion's floor — and for ensuring that results from those sources agree within defined, documented tolerances. The balance between supplier-facing and internal work shifts with the maturity of the supply base and the product portfolio; both are permanent responsibilities of the role.

AI at Hyliion

At Hyliion, AI is core to how we work. We equip every team member with leading AI tools and count on you to use them — to move faster, solve harder problems, and help us realize the full potential of KARNO technology for the world.

Duties and Responsibilities

Supplier Metrology and Source Inspection

- Serve as Hyliion's technical lead for dimensional verification at key suppliers, including additive manufacturing partners, precision machining sources, and the magnetic assembly supply chain.
- Assess supplier measurement capability: equipment, environment, programs, fixtures, operator competency, and calibration integrity. Document findings and drive corrective action to closure.
- Design, specify, and validate inspection fixtures and holding methods for supplier-produced components; ensure fixture datum schemes replicate the drawing datum structure.
- Author, review, and approve supplier CMM and scanning programs, verifying that each program measures the characteristics as specified on the drawing.
- Lead First Article Inspection per AS9102 (or equivalent), including drawing ballooning, characteristic accountability, and disposition of nonconforming results.
- Conduct gage correlation and round-robin studies between Hyliion and supplier measurement systems; establish and maintain the accepted correlation offsets and their control.
- Qualify suppliers for documented, auditable self-certification and maintain periodic surveillance of those approvals.
- Support supplier PPAP-style qualification packages and the measurement evidence required for production part approval.

Design Engineering Interface — Measurability by Design

- Participate in design reviews as the voice of measurement: challenge datum schemes, tolerance callouts, and inaccessible features before drawings release.
- Perform and review GD&T application per ASME Y14.5; identify callouts that are ambiguous, unmeasurable, or measurable only at unreasonable cost.
- Support tolerance stack-up analysis on critical interfaces such as heater-to-chiller joints, bearing clearances, stator and translator concentricity, and pressure vessel sealing surfaces.
- Define Critical-to-Function and Key Characteristics with Design Engineering, and ensure every one has a documented, capable measurement method before production release.
- Advance Model-Based Definition and PMI adoption so that measurement intent flows from CAD to inspection program without manual reinterpretation.

Internal Metrology Capability

- Own the metrology equipment roadmap and capital justification across Hyliion sites: CMMs, structured-light and laser scanning, CT inspection for internal additive geometry, form and roundness measurement, surface finish, and hand gaging.
- Own the controlled metrology environment — thermal stability, isolation, and fixturing infrastructure — including the specification and commissioning of new capability.
- Develop and maintain internal inspection programs, work instructions, and inspection plans; train Quality Inspectors and Manufacturing personnel to execute them consistently.
- Own the calibration and gage control program: traceability to NIST, calibration intervals, recall system, out-of-tolerance investigation, and impact assessment on previously accepted product.
- Advance the organization from reactive inspection toward in-process measurement, statistical process control, and capability-based release.

Measurement Systems Analysis and Data Integrity

- Plan and execute Gage R&R, bias, linearity, and stability studies on all measurement systems used for product acceptance; drive systems that fail to meet criteria to remedy or replacement.
- Establish and maintain measurement uncertainty budgets for critical characteristics, and define acceptance decision rules that account for them.
- Own the dimensional data architecture — collection, storage, retrieval, and analysis — so that measurement results are traceable to serial number, revision, operator, equipment, and date.
- Apply SPC and capability analysis (Cp/Cpk, Pp/Ppk) to characteristics driving yield and warranty risk; translate measurement data into process improvement.

Manufacturing and Quality Support

- Support root cause investigation of dimensionally-driven nonconformances and field issues; provide the measurement evidence that separates a real defect from a measurement artifact.
- Contribute measurement capability inputs to PFMEA and Control Plans across product value streams.
- Support facility moves, new line bring-up, and capacity expansion with layout, equipment, and inspection method planning.
- Maintain dimensional traceability on serialized assemblies so that every unit has a complete, retrievable measurement history.

Additional duties and responsibilities as assigned, needed, or required for the business.

## Qualifications

Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.

Qualifications include:

- Education, Experience and Certifications
- Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Technology, or a related technical discipline. Equivalent combination of technical training and directly relevant metrology experience will be considered.
- Five or more years of hands-on dimensional metrology experience in a precision manufacturing environment — aerospace, defense, medical device, energy equipment, semiconductor capital equipment, or comparable.
- Experience working directly with external suppliers, including on-site assessment, source inspection, and corrective action.
- Experience in AS9100, ISO 9001, or NADCAP-governed quality systems is preferred.
- Electric machine or precision electromechanical assembly experience (stator, rotor, magnet assembly, or air gap control) is preferred.
- Experience supporting a product through the transition from prototype to serial production is preferred.
- ASQ CQE, CCT, or CMI certification is preferred, as is NIST or A2LA metrology training.
- Skills and Abilities
- Demonstrated expertise in GD&T per ASME Y14.5, including datum structure design and tolerance interpretation, not just callout reading.
- Direct programming and operating experience with coordinate measuring machines (PC-DMIS, Calypso, Polyworks, Modus, or equivalent).
- Working command of Measurement Systems Analysis — Gage R&R, bias, linearity, stability — and the ability to defend a measurement system to a customer or auditor.
- Experience designing or specifying inspection fixtures and holding methods for complex geometry.
- Practical knowledge of calibration systems and traceability requirements (ISO/IEC 17025, ANSI/NCSL Z540, or equivalent).
- Ability and willingness to travel to supplier and Hyliion sites, primarily domestic with some international travel. Travel is typically 20-25% and runs higher during new supplier qualification or capability build-out.
- Experience measuring additively manufactured components, including internal geometry verification by CT or industrial radiography, is preferred.
- Structured-light or blue-light scanning experience (ATOS, Zeiss, Creaform) and point cloud to CAD comparison methods are preferred.
- A form and surface metrology background (roundness, cylindricity, straightness, and profilometry on bearing-class surfaces) is preferred.
- Familiarity with AS9102 First Article Inspection and AIAG PPAP submission requirements is preferred.
- Model-Based Definition and PMI implementation experience is preferred.

## Role Classification and Working Conditions

This is a salaried, exempt-level position. This position typically works in an office environment; and given the nature of our business is also exposed to operations/warehouses/production environments.

Physical/Other Requirements

- Split time across office, metrology lab, production floor, and supplier manufacturing environments.
- Required use of personal protective equipment in shop, laboratory, and supplier facility settings.
- Ability to lift and position fixtures and components up to 40 lbs.
- Extended periods of standing, and occasional work in confined or elevated positions during equipment setup and inspection.
- Ability to travel by air 25–50% of the time, primarily domestic with occasional international travel.
- Ability to travel internationally is an essential requirement of this position. Candidates must possess or be able to timely obtain and maintain valid documentation necessary for required international business travel.

Benefits:

- Medical Plans, with PPO or HDHP options
- Dental Plans, with buy-up option
- Vision Plan
- Life Insurance and Accidental Death & Dismemberment Plans, with buy-up options
- Short Term Disability, paid for by the company
- Long Term Disability, paid for by the company
- Flexible Spending Accounts (FSA)
- Health Savings Account (HSA)
- 401k/Roth 401k
- Voluntary Accident Plans
- Voluntary Critical Illness Plans
- Hospital Indemnity Plan

Hyliion is proud to be an equal opportunity/affirmative action employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, gender identity or expression, sexual orientation, national origin, genetics, age, disability, veteran status.  If a reasonable accommodation is needed to participate in the job application or interview process, to perform essential job functions, and/or to otherwise participate in the employment selection process, please direct your inquires to Hyliion’s human resources department at HR@hyliion.com.

## About Hyliion

## Company Overview
- **One-liner**: Hyliion develops sustainable, fuel-agnostic linear generator technology for clean, flexible, and affordable electricity production across stationary and mobile applications.
- **Entity Type**: Public (NYSE American: HYLN)
- **Headquarters**: Cedar Park, Texas, United States (operational presence also in Austin, TX and Cincinnati, OH)
- **Founded**: 2015
- **Founders**: Thomas Healy (Founder and CEO)

## Core Business
- **Primary industry**: Electric Power Generation / Distributed Energy
- **Target customers**: Commercial and industrial facilities, waste management operations, and other entities needing locally deployable prime power or energy arbitrage solutions.
- **Mission or purpose**: “Create innovative solutions that enable clean, flexible and affordable electricity production” — with a vision of engineering the electrified future.

## Products & Services
- **KARNO™ Power Module**: A fuel-agnostic linear generator enabled by additive manufacturing. Designed to run on various fuel sources (natural gas, hydrogen, biogas, etc.) for stationary power generation. Targets commercial and waste management industries.
- **Hypertruck ERX™**: (Earlier product) Hybrid electric powertrain solution for Class 8 commercial trucks; prototype completed and production launched for first KARNO additive components in 2024.

## Market Standing
- **Valuation/Market Cap**: Approximately USD 430.5 million (as of 2026 data from LinkedIn)
- **Key Metric**: Annual revenue of USD 3.5 million (public company; revenue reported on LinkedIn)
- **Notable Investors/Partners**: Total funding of USD 260.2 million, including a USD 233M corporate round in 2020. Early investors include a Series A round (USD 21M, 2017). Acquired Gentherm’s battery division (2018) and the KARNO generator technology (2022). Key executive hires from GE Additive, Cummins, Daimler, and others.
- **Growth Signals**: 100 employees (+4.7% YoY); 14 open job postings; successful 100‑day operation of KARNO Power Module on a customer asset (Oct 2025); successful emissions testing milestone (Oct 2025); expanding from transportation to broader stationary power markets.

## Competitive Advantages
- **Fuel‑agnostic architecture**: Operates on multiple fuel sources (including hydrogen and biogas), insulating customers from fuel‑price volatility and regulatory shifts.
- **Additive manufacturing enabled**: Proprietary linear generator design reduces moving parts and maintenance, while enabling rapid prototyping and customisation.
- **Proven reliability**: Demonstrated 100 days of continuous operation on a customer asset.
- **Established IP portfolio**: Built through organic development and strategic acquisitions (Gentherm battery division, KARNO generator).

## Strategic Focus
- **Transition from transportation to stationary power**: Hyliion’s core focus has shifted from hybrid truck powertrains to distributed linear generators for commercial and waste management customers.
- **Scalable production**: Launching additive component production and expanding manufacturing capabilities in Austin and Cincinnati.
- **Future‑proofing energy**: Targeting mobile applications (vehicles, marine) beyond stationary power, while maintaining a fuel‑agnostic approach to adapt to evolving energy economies.

## Why Work Here
- **Culture**: Values-driven environment emphasizing “Act with Integrity”, “Excellence in All We Do”, “Succeed as One Team”, and “Change the World”. Dog-friendly offices, healthy lunch/snacks provided.
- **Benefits**: Generous PTO, comprehensive medical/dental/vision insurance, 401K plan, and two weeks paid parental leave.
- **Engineering focus**: 54% of workforce in technical roles; team members drawn from companies like GE Additive, Cummins, Tesla, and Ford.
- **Locations**: Primary office in Austin, TX; R&D and manufacturing in Cincinnati, OH; some roles in both.
- **Remote/hybrid policy**: Not explicitly stated (likely office-based for engineering and manufacturing roles, though some flexibility may exist).
- **Job openings**: 14 active roles across Engineering, Commercial, Operations, and PMO (as of early 2026).

## Sources
1. [hyliion.com](https://www.hyliion.com/) – Company overview, mission, products, and newsroom.
2. [hyliion.com/about-us](https://www.hyliion.com/about-us/) – History timeline, identity, and team values.
3. [hyliion.com/careers](https://www.hyliion.com/careers/) – Benefits, core values, and culture details.
4. [job-boards.greenhouse.io/hyliion](https://job-boards.greenhouse.io/hyliion) – Current job openings and departmental breakdown.
5. [linkedin.com/company/hyliion](https://www.linkedin.com/company/hyliion) – Employee count, revenue, market cap, funding rounds, and workforce demographics.

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