---
title: 'Senior Production Test Systems Engineer at Acron Aviation'
canonical: 'https://feeny.ai/job/senior-production-test-systems-engineer-acron-aviation-grand-rapids-hf5qgxxkfa8d'
type: 'job'
last_seen: '2026-09-07'
---

# Senior Production Test Systems Engineer at Acron Aviation

- **Company:** Acron Aviation
- **Location:** Grand Rapids, MI
- **Employment:** full-time
- **Work type:** onsite
- **Posted:** 2026-08-11
- **Last confirmed live:** 2026-09-07
- **Apply:** https://jobs.lever.co/acronaviation/5b19cfac-5368-47c9-9a05-00d049ebc770

## Job description

About Acron Aviation (Avionics – Aftermarket | Thermal Switches): Acron Aviation designs, engineers, and manufactures certified avionics systems and aerospace components that support safety-critical operations across commercial and military aviation. Within our Aftermarket organization, the Thermal Switch product line supports the manufacture, sustainment, and continuous improvement of highly reliable thermal protection devices used in demanding aerospace and industrial applications. Our teams are focused on operational excellence, product quality, manufacturing efficiency, and continuous innovation to support long-term customer success.

Job Title Senior Production Test Systems Engineer – Thermal Switches

Position Summary Acron Aviation is seeking a motivated Senior Production Test Systems Engineer to support our growing Thermal Switch product line. This role focuses on improving manufacturing test operations through automation, process optimization, throughput improvements, and test system modernization.

The successful candidate will work closely with Manufacturing, Operations, Quality, and Product Engineering teams to identify production bottlenecks, improve test efficiency, reduce cycle times, and enhance product quality. This position offers an opportunity to directly influence manufacturing performance by implementing innovative test solutions and driving continuous improvement initiatives.

This role is ideal for an engineer who enjoys balancing hands-on troubleshooting with strategic improvement projects.

Production Test Support

- Maintain and support production test equipment used in Thermal Switch manufacturing
- Troubleshoot hardware, software, instrumentation, and fixture issues impacting production output
- Provide day-to-day engineering support to manufacturing and test technicians
- Investigate test failures and implement corrective actions to improve first-pass yield
- Develop and maintain production test procedures, work instructions, and technical documentation

Process Improvement & Throughput Enhancement

- Identify and eliminate production bottlenecks affecting test throughput
- Analyze production metrics and test cycle times to drive efficiency improvements
- Implement Lean Manufacturing and continuous improvement initiatives
- Reduce manual operations through automation and process simplification
- Partner with Operations to improve workflow, equipment utilization, and production capacity
- Develop metrics and dashboards to monitor test performance and manufacturing efficiency

Test System Modernization

- Upgrade and modernize legacy test equipment and software platforms
- Evaluate new technologies that improve reliability, maintainability, and throughput
- Design and implement automated test solutions to reduce labor content and improve consistency
- Improve test data collection, reporting, and traceability capabilities
- Support future production line expansion and capacity growth initiatives

Quality & Reliability

- Support root cause investigations related to product quality and manufacturing escapes
- Implement improvements that strengthen process control and product consistency
- Assist in validating process changes and equipment upgrades
- Support calibration, preventive maintenance, and equipment qualification activities
- Collaborate with Quality Engineering to ensure compliance with applicable standards and procedures

Cross-Functional Collaboration

- Work closely with Manufacturing Engineering, Operations, Production, Quality, and Product Development teams
- Participate in continuous improvement events and operational excellence initiatives
- Provide technical training and guidance to production and test personnel
- Lead small- to medium-sized engineering projects from concept through implementation

Required Qualifications

- Bachelor’s degree in Electrical Engineering, Mechanical Engineering, Manufacturing Engineering, Systems Engineering, or a related technical discipline
- 4+ years of experience in manufacturing test engineering, production engineering, automation engineering, manufacturing engineering, or production support environments
- Experience troubleshooting automated test systems, fixtures, and production equipment
- Strong analytical and problem-solving skills
- Knowledge of manufacturing process improvement methodologies
- Experience with data analysis and performance metric reporting
- Ability to work effectively with production personnel and cross-functional teams

## Preferred Additional Skills

- Experience supporting high-volume or repetitive manufacturing environments
- Experience with Automated Test Equipment (ATE)
- Knowledge of Lean Manufacturing, Six Sigma, Kaizen, or Continuous Improvement methodologies
- Familiarity with instrumentation and data acquisition systems
- Programming or scripting experience using Visual Basic, LabWindows/CVI, or similar tools
- Experience with Manufacturing Execution Systems (MES), ERP systems, and production reporting tools
- Experience implementing automation or modernization projects that resulted in measurable throughput improvements

Desired Characteristics

- Results-oriented engineer with a strong sense of ownership
- Passion for process optimization and operational excellence
- Strong collaboration and communication skills
- Ability to balance day-to-day production support with long-term improvement initiatives
- Hands-on approach to troubleshooting and problem resolution
- Continuous improvement mindset focused on safety, quality, delivery, and cost

## About Acron Aviation

## Company Overview
- **One-liner**: Acron Aviation delivers avionics, pilot training, flight data intelligence, and simulation solutions for commercial aviation operators and OEMs worldwide.
- **Entity Type**: Private (acquired by TJC LP in November 2023 for $800M)
- **Headquarters**: St. Petersburg, Florida, USA
- **Founded**: 2023 (as Acron Aviation, with heritage tracing back more than 90 years to Edwin Link’s first flight simulator)
- **Founders**: Not disclosed (spun out from L3Harris’s Commercial Aviation Solutions business)

## Core Business
- **Primary industry**: Aviation and Aerospace Component Manufacturing
- **Target customers**: Aircraft operators (commercial, corporate, rotary-wing), airframe OEMs, and pilot training organizations (B2B, enterprise)
- **Mission**: “Innovate to create safer skies.”

## Products & Services
- **Avionics Systems**: OEM-certified ADS-B surveillance, configurable voice and data recorders, collision avoidance systems, navigation displays and processors, thermal switches.
- **Flight Data Intelligence**: Flight data monitoring, operational analytics, and risk management services (monitors 18,000+ flights per day).
- **Pilot Training**: Full Flight Simulators and training devices, with training centers in London (UK), Bangkok (Thailand), and Miami (USA). Also offers distance learning and maintenance training solutions.
- **Driver Training Solutions**: Professional-grade driving simulators and training programs for commercial and fleet operators.

## Market Standing
- **Valuation / Market Cap**: Not publicly traded; acquired for $800M in November 2023.
- **Key Metric**: 130,000+ recorders, displays, and processors delivered; 350+ flight simulators in operation; 18,000+ flights monitored daily.
- **Notable Investors / Partners**: Owned by private equity firm TJC LP. Acquired Trakka Systems in October 2025.
- **Growth Signals**: 611 employees (+90% year-over-year, +520 people); global footprint across 12 countries (USA, UK, Thailand, India, France, etc.); recent acquisition of Trakka Systems; active job postings for engineering and systems roles.

## Competitive Advantages
- Over 90 years of combined heritage in aviation simulation and avionics (original Link simulator lineage).
- Unique “tier 1.5” positioning: combines OEM-certified hardware with turnkey training and data analytics under one roof.
- Global support network with AOG services, spares, repairs, and refurbished equipment across multiple continents.
- Extensive installed base (millions of flight hours of data, 350+ simulators) providing network effects for training and data services.

## Strategic Focus
- Become the unconventional “tier 1.5 partner of choice” for customers.
- Expand capabilities through acquisitions (e.g., Trakka Systems for electro-optical systems).
- Continue investing in flight data analytics and simulation technology to drive safety and efficiency.
- Scale headcount and global production facilities to meet growing demand.

## Why Work Here
- **Culture & Values**: “Move Fast. Own It. Customer First. Speak Candidly.” Emphasis on collaboration, creativity, and diversity through Employee Resource Groups (ERGs).
- **Work Environment**: Hybrid/office roles across multiple US locations (St. Petersburg HQ, Burnsville, Grand Rapids, Phoenix, Salt Lake City, Sanford) plus UK (London) and Thailand (Bangkok).
- **Benefits (US highlights)**:
  - Competitive compensation
  - Medical, dental, vision, FSA/HSA
  - 10 holidays + flexible time-off; some locations offer 9/80 schedules
  - 401k match up to 6%
  - 6 weeks parental leave
  - Wellness programs and Employee Assistance Program
  - Education assistance for qualified degree programs
- **Benefits (UK highlights)**:
  - Pension employer match up to 7%
  - 25 days holiday + bank holidays, buy/sell up to 5 days
  - Life assurance (4x salary)
  - Private medical insurance and Digital GP
- **Benefits (Thailand highlights)**:
  - Group health & life insurance including dental
  - Provident fund
  - Transportation allowance
  - Annual health check-up
- **Engineering Culture**: Opportunities across embedded hardware, FPGA, software V&V, systems engineering, avionics reliability, and electro-optical systems. Strong focus on safety-critical technology.

## Sources
1. [acronaviation.com](https://acronaviation.com/)
2. [Acron Aviation About Us](https://acronaviation.com/about-us/)
3. [Acron Aviation Careers](https://acronaviation.com/careers/)
4. [Acron Aviation Jobs on Lever](https://jobs.lever.co/acronaviation)
5. [LinkedIn Company Profile](https://linkedin.com/company/acronaviation)

## Other roles at Acron Aviation

- [Lead Avionics Certification Engineer](https://feeny.ai/job/lead-avionics-certification-engineer-acron-aviation-phoenix-yepy2ac9d2zp) — Phoenix, AZ
- [Value Stream Leader, Thermal Switch](https://feeny.ai/job/value-stream-leader-thermal-switch-acron-aviation-grand-rapids-zzyb43489tz6) — Grand Rapids, MI
- [Lead, Systems Engineer](https://feeny.ai/job/lead-systems-engineer-acron-aviation-phoenix-fcazgcxrnena) — Phoenix, AZ
- [Specialist, RF Electrical Engineer](https://feeny.ai/job/specialist-rf-electrical-engineer-acron-aviation-phoenix-xtgbz4s5ek36) — Phoenix, AZ
- [Senior Test Engineer](https://feeny.ai/job/senior-test-engineer-acron-aviation-grand-rapids-6w43cgkhv9v6) — Grand Rapids, MI
- [Specialist, Software Engineer (Functional Lead)](https://feeny.ai/job/specialist-software-engineer-functional-lead-acron-aviation-phoenix-fbx6qbvvrx7h) — Phoenix, AZ
- [Associate Systems Engineer](https://feeny.ai/job/associate-systems-engineer-acron-aviation-phoenix-ta8bx191ay4d) — Phoenix, AZ
- [Embedded Hardware Engineer – Electro-Optical Systems](https://feeny.ai/job/embedded-hardware-engineer-electro-optical-systems-acron-aviation-sarasota-r0qjspazp862) — Sarasota, FL
- [Avionics Technical Support Engineer](https://feeny.ai/job/avionics-technical-support-engineer-acron-aviation-bengaluru-shbmbm536vm2) — Bengaluru, India
- [Embedded Software Engineer](https://feeny.ai/job/embedded-software-engineer-acron-aviation-bengaluru-n3kzrajeb0rb) — Bengaluru, India