---
title: 'Sr. Process Engineer at XNRGY Climate Systems'
canonical: 'https://feeny.ai/job/sr-process-engineer-xnrgy-climate-systems-mesa-pm2a12sp45fe'
type: 'job'
last_seen: '2026-09-08'
---

# Sr. Process Engineer at XNRGY Climate Systems

- **Company:** XNRGY Climate Systems
- **Location:** Mesa, AZ
- **Employment:** full-time
- **Work type:** onsite
- **Posted:** 2026-08-28
- **Last confirmed live:** 2026-09-08
- **Apply:** https://jobs.ashbyhq.com/xnrgy-climate-systems/cf169ecd-5eaf-456c-8140-05259c12d347

## Job description

Who are we?

XNRGY Climate Systems is a North American leader in sustainable design and advanced manufacturing of custom air treatment systems focused on research and energy development contributing to the reduction of carbon footprint.

As part of this expansion in the US, XNRGY is seeking a qualified and experienced on-site Sr. Process Engineer to join the team. Reporting to the Process Engineering Manager, this position will perform continuous improvement and sustainment of manufacturing processes to maximize efficiency and ensure proper quality.

An overview of your responsibilities!

- Partner with Manufacturing, Operations, and Engineering to drive continuous improvement in safety, quality, delivery, and cost
- Develop, optimize, and sustain assembly and manufacturing processes with a focus on ergonomics, efficiency, and quality
- Perform line balancing and capacity analysis using standard time data to support takt time and production targets
- Create, maintain, and deploy MES work instructions, including quality checkpoints, traceability, and torque/parameter recording
- Own tooling, fixtures, and equipment standards, including specifications for hand tools, power tools, and major production equipment
- Design and optimize factory layouts, material flow, and error-proofing (poka-yoke) solutions, prioritizing design-based prevention
- Lead PFMEA development and maintain associated control plans
- Plan and execute CapEx projects and collaborate with equipment vendors to support volume ramps and process optimization
- Support New Product Introduction (NPI), prototypes, and production readiness through cross-functional collaboration
- Provide technical documentation, failure analysis, root cause investigations, and corrective action implementation
- Analyze production performance data and lead improvement initiatives to meet output, quality, and safety goals
- Mentor and support process engineers and production teams through technical leadership and training

What you'll need, among other things!

- Education: Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or related field
- Experience: 7+ years of experience in Manufacturing Engineering with progressive advancement
- Proven experience in Design for Manufacturing and New Product Introduction
- Strong analytical and problem-solving skills, with the ability to handle data and make data-driven decisions.
- Excellent communication, leadership, and interpersonal skills for coordinating with various departments
- Ability to manage multiple tasks and adapt to changing priorities
- Knowledge of CAD and other design and simulation software
- Experience on Change management

Do you have other qualifications? Tell us what is unique about you that is a great addition to the team. Does this sound like you? We look forward to receiving your application.

Why choose XNRGY?

- Competitive salary
- Medical, dental, and vision insurance
- 401K
- Employee Assistance Program
- Paid time off
- A dynamic team, open to change to bring its color
- Modern state of the art facility with Industry 4.0 technology in Mesa, Arizona
- Being part of a green industry transformation
- Fast-growing dynamic environment where entrepreneurial spirit is recognized
- Inclusive and diversity-friendly environment
- Career advancement: XNRGY promotes internal promotion
- Electric charging stations

At XNRGY Climate Systems, we are committed to fostering a diverse and inclusive workplace. We believe that a variety of backgrounds, experiences, and perspectives are essential to driving innovation and achieving success. We welcome individuals who share our passion for sustainability and who are eager to contribute to a more positive environmental future

Are you ready to join our driven team? Join a company that Values Courage, Community, Climate, Customer and Coherence. Be part of carving our footprint and joining a winning team!

## About XNRGY Climate Systems

## Company Overview
- **One-liner**: XNRGY Climate Systems designs and manufactures high-performance, sustainable thermal management and liquid cooling systems for mission-critical environments like data centers and clean rooms.
- **Entity Type**: Private (Growth/Expansion Stage)
- **Headquarters**: Mesa, Arizona, USA (with manufacturing in Montreal, Canada and operations in Mexico)
- **Founded**: 2019
- **Founders**: Wais Jalali (Founder & CEO) and Sham Ahmed (President Emeritus and Co-Founder)

## Core Business
- **Industries**: Industrial Machinery Manufacturing, Data Center Infrastructure, HVAC (Heating, Ventilation, & Air Conditioning), Clean Technology
- **Target Customers**: Hyperscale data centers, healthcare facilities, battery plants, pharmaceutical clean rooms, and life sciences operations (primarily B2B/Enterprise)
- **Mission/Purpose**: To redefine performance cooling by building the world’s most advanced and eco-friendly thermal management systems, focusing on energy efficiency, water conservation, and reducing carbon footprints for critical infrastructure.

## Products & Services
XNRGY offers a range of advanced hardware systems for precise climate control:
- **XNChiller**: Chillers utilizing oil-free, frictionless compressors with Aero-Lift™ bearing technology for high efficiency and reliability.
- **CRAH/CRAC Units**: Computer Room Air Handler/Conditioner units for modular capacity and redundancy.
- **XNFan**: High-efficiency fan arrays designed for N-1 redundancy with low noise and vibration.
- **AHU’s**: Custom Air Handling Units with intelligent control systems for reduced operating costs.
- **DAHU**: Ultra-precise dehumidification systems with leakage rates of less than 1%.
- **XNFilter**: Scalable air purification solutions featuring proprietary DFS (Disinfecting Filtration System) technology.

## Market Standing
- **Valuation/Market Cap**: Not publicly disclosed (private company)
- **Key Metric**: Total Funding (3 prior rounds, details undisclosed) / Headcount of 247 employees (+94.8% YoY) [linkedin.com]
- **Notable Investors/Partners**: Clients include Apple, Microsoft, Motorola, and Equinix. Certified by AMCA and AHRI for performance.
- **Growth Signals**: Explosive growth trajectory: 247 employees (+94.8% YoY) [linkedin.com]. Delivering 1.4 GW of thermal resilience to the Texas AI Corridor. Awarded a multi-year allocation (2026-2031) by a hyperscaler. Opened a 275k sqft "Mesa 1" facility in Arizona and began production on a second 330k sqft "Mesa 2" chiller plant.

## Competitive Advantages
- **Specialized Moat**: End-to-end focus on *waterless* and ultra-efficient cooling for high-density AI and hyperscale data centers in water-scarce regions (like the US Southwest). Addresses a critical bottleneck for AI infrastructure.
- **Proprietary Technology**: Patented Aero-Lift™ bearing technology and DFS filtration systems.
- **Speed & Scale**: Claims "fastest delivery in the industry" for modular CRAH units, combined with massive US manufacturing capacity scaling up to over 600k sqft.
- **Veteran Leadership**: Led by a team with over 40+ years of combined industry experience and certifications from ASHRAE and AMCA.

## Strategic Focus
- **Current Priorities**: Aggressive scaling of US manufacturing capacity (Mesa, AZ) to meet hyperscaler demand. Focus on liquid cooling and next-generation chiller technology for AI workloads.
- **Direction for Growth**: Deepening partnerships with hyperscale cloud providers and expanding physical footprint to serve the "AI Corridor" in Texas and the broader US market.

## Why Work Here
- **Impact**: The opportunity to work on critical infrastructure that powers AI and the internet, with a direct focus on sustainability and energy efficiency.
- **Growth Trajectory**: The company is experiencing hypergrowth (nearly doubling headcount YoY) with 54 active job postings, offering significant career advancement potential for early employees.
- **Culture**: Described as a team of problem-solvers driven by sustainability and innovation. Values include commitment to building a sustainable future.
- **Remote/Hybrid Policy**: Primarily **in-office** (Mesa, AZ and Montreal, Canada), typical for manufacturing and hardware engineering roles.
- **Engineering Culture**: Heavy emphasis on R&D, thermodynamics, and mechanical/electrical engineering. Roles available across Thermodynamics, Electrical Engineering, and Application Engineering.

## Sources
1. [xnrgy.com](https://xnrgy.com/) - Company Homepage
2. [xnrgy.com/our-story](https://xnrgy.com/our-story/) - Company History & Timeline
3. [linkedin.com](https://www.linkedin.com/company/xnrgy-climate-systems) - Employee Data & Growth Metrics
4. [builtin.com](https://builtin.com/company/xnrgy-climate-systems) - Company Profile & Job Listings

## Other roles at XNRGY Climate Systems

- [Cost Analyst](https://feeny.ai/job/cost-analyst-xnrgy-climate-systems-mesa-q2vpsdqqkehh) — Mesa, AZ
- [Gestionnaire Qualité // Quality Manager](https://feeny.ai/job/gestionnaire-qualite-quality-manager-xnrgy-climate-systems-montreal-g384jjwbdmg4) — Montréal, Canada
- [AP Clerk](https://feeny.ai/job/ap-clerk-xnrgy-climate-systems-mesa-xny6g1hgrk4r) — Mesa, AZ
- [Sr. Technician, Process Engineering (2nd Shift)](https://feeny.ai/job/sr-technician-process-engineering-2nd-shift-xnrgy-climate-systems-mesa-hhqhsg1e9b98) — Mesa, AZ
- [Proposal Coordinator](https://feeny.ai/job/proposal-coordinator-xnrgy-climate-systems-mesa-qrm2576mkxpn) — Mesa, AZ
- [Gestionnaire des approvisionnements // Procurement Manager](https://feeny.ai/job/gestionnaire-des-approvisionnements-procurement-manager-xnrgy-climate-systems-0bpdawj191e2) — Montréal, Canada
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