---
title: 'Sr. Surface Modeler at Zone 5 Technologies'
canonical: 'https://feeny.ai/job/sr-surface-modeler-zone-5-technologies-san-luis-obispo-7y2ma2q3z0zx'
type: 'job'
last_seen: '2026-10-20'
---

# Sr. Surface Modeler at Zone 5 Technologies

- **Company:** Zone 5 Technologies
- **Location:** San Luis Obispo, CA / United States
- **Compensation:** $170k–$220k
- **Work type:** remote
- **Posted:** 2026-10-16
- **Last confirmed live:** 2026-10-20
- **Apply:** https://job-boards.greenhouse.io/zone5technologies/jobs/5455236008

## Job description

At Zone 5 Technologies, we're redefining what's possible in unmanned aircraft systems. Our team of engineers and innovators is developing cutting-edge autonomous solutions that push the boundaries of UAS technology - solving complex challenges that matter.

We're building the future of UAS capabilities, and we're looking for exceptional talent to join us. If you're driven by hard problems, energized by rapid innovation, and ready to make an impact on next-generation flight systems, you belong here.

We’re seeking a highly experienced Senior Surface Modeler to lead the creation of high-quality 3D models in a collaborative environment with other stakeholder organizations inside Zone 5 – primarily ME and Aero. Primary responsibilities are in creation of master OML definitions of air vehicles and vehicle components (internal and external), and then taking those master OMLs and breaking them down into detailed composite solid models for manufacture.  This role is ideal for someone with deep experience in aircraft design, surface modeling, and detail design.  Extensive experience in Class-A surface modeling and composite detail design are the most important attributes. Applicants who have experience in technical surfacing in automotive studio environments or industrial design studios are encouraged to apply, even if lacking aerospace experience. Open to onsite at our HQ in San Luis Obispo, CA or Remote.

Responsibilities:

- Create primary aero surfaces for prototype and production non-manned aircraft
- Detail design of composite structures
- Develop accurate 3D surface models of aircraft from scan data and reference materials
- Collaborate with engineering and design teams to ensure models meet technical and aesthetic standards
- Create high-quality 3D renderings, animations, and visualizations for internal and external use
- Execute branding, presentation materials, and general design tasks as needed

Qualifications:

- Bachelor’s degree in Industrial Design, or related field (OR equivalent experience)
- 8-12+ years of experience in 3D surface modeling, ideally in aerospace, defense, automotive, or product design .
- Proficiency with tools such as Rhino, Alias, NX or equivalent CAD and rendering software .
- Strong understanding of surface continuity, geometry optimization, and high-quality visualization techniques with an emphasis on minimal model size and clean surface patches.
- Experience with aircraft or UAV design (preferred)

Pay range for this role $170,000—$220,000 USD

What's in it for you:

Benefits:

- Competitive total compensation package
- Comprehensive benefit package options include medical, dental, vision, life, and more.
- 401k with company-match
- 3 weeks of paid time off each year
- 40 hours of sick time
- 12 annual company holidays

Why Join Zone 5 Technologies?

- Innovative Environment: Work on cutting-edge technology that is shaping the future of defense and aerospace.
- Collaborative Culture: Join a team of passionate professionals dedicated to pushing the boundaries of what’s possible.
- Career Growth: Opportunities for professional development and career advancement.

If you are passionate about unmanned aircraft technology and want to be a part of a dynamic and growing company, we would love to hear from you. Apply today and join the Zone 5 Technologies team!

In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment eligibility verification form upon hire.

Zone 5 Technologies is a federal contractor and participates in E-Verify to confirm employment eligibility. As required by law, we will verify the identity and employment authorization of all new employees using the E-Verify system. Learn more about your rights and responsibilities under E-Verify: https://www.e-verify.gov.

## About Zone 5 Technologies

## Company Overview
- **One-liner**: Zone 5 Technologies develops advanced unmanned aircraft systems (UAS) and next-generation munitions for U.S. Department of Defense customers, with a focus on modular, open-architecture designs and rapid prototyping.
- **Entity Type**: Private (acquired by Kongsberg Defence & Aerospace; prior to acquisition was privately held)
- **Headquarters**: San Luis Obispo, California, United States
- **Founded**: 2011
- **Founders**: Not publicly available

## Core Business
- **Primary Industry**: Aviation and Aerospace Component Manufacturing; Defense Technology
- **Target Customers**: U.S. Department of Defense (DoD), Defense Innovation Unit (DIU), and allied military forces (B2G)
- **Mission Statement**: "Create the future" – focused on enabling modularity, collaboration, and rapid deployment of unmanned systems and munitions.

## Products & Services
- **Paladin UAS**: A multi-mission, TAK-integrated unmanned aircraft system that serves as an autonomous wingman. Capabilities include counter-UAS interception, precision munitions drop, and rifle takedowns. Listed on the DIU Blue UAS Refresh list, ensuring NDAA compliance and cybersecurity. (Hardware + Software)
- **White Spike Interceptor**: A modular, open-C2 missile and launcher system available in surface‑ and air‑launched configurations. Designed for counter-UAS and precision strike missions. (Hardware + Software)
- **Air Launched Effects (ALE)**: Low‑cost, digitally engineered effects for affordable mass and precision strike from mobility, bomber, and tactical aircraft. (Hardware + Software)
- **Next‑Gen Munitions**: Low‑cost containerized missile systems, including the Extended Range Attack Munition. (Hardware)
- **Engineering Services / R&D**: End‑to‑end system development including CONOPS, vehicle design, avionics, embedded hardware/software, ground control stations, and mission planning software.

## Market Standing
- **Valuation/Market Cap**: Not publicly disclosed (acquired by Kongsberg Defence & Aerospace)
- **Key Metric**: Total headcount of 183 (LinkedIn, 2026‑07), representing +241.1% year‑over‑year growth
- **Notable Investors/Partners**: Kongsberg Defence & Aerospace (acquirer); DIU (multiple contract awards); U.S. Air Force
- **Growth Signals**:
  - 241% headcount growth in the last year
  - Selected for multiple DoD/DIU programs: Blue UAS Refresh, Low‑Cost Containerized Missiles, Counter UAS Next, Extended Range Attack Munition, Enterprise Test Vehicle
  - 108 active job postings (260% year‑over‑year increase)
  - 13,284 LinkedIn followers (+62% yearly)

## Competitive Advantages
- **Vertical Integration**: Concept‑to‑production capability – design, manufacturing, testing, and sustainment in‑house.
- **Open Systems / Modularity**: MOSA/WOSA architectures enable rapid adaptation of vehicles, sensors, and weapons.
- **Blue UAS Listing**: Provides an Authority to Operate (ATO) for all DoD operators, a key differentiator for government contracts.
- **Flight‑Proven Hardware**: Paladin and White Spike have undergone extensive flight testing (SIL, HIL, flight tests).
- **Agile Prototyping**: Low‑cost, digitally engineered designs allow for fast iteration and unit‑cost discipline.

## Strategic Focus
- **Expanding DoD & Allied Contracts**: Leveraging recent DIU and Air Force wins to secure production orders for Paladin, White Spike, and missile systems.
- **Scaling Workforce & Capabilities**: Rapid hiring across engineering (GNC, embedded, avionics, flight test) to support increasing program loads.
- **International Expansion**: Acquisition by Kongsberg may open access to NATO and allied markets.
- **Next‑Gen Munitions**: Emphasis on affordable mass – developing low‑cost missiles for high‑volume procurement.

## Why Work Here
- **Culture & Ratings**: Employer rating 4.2/5 on LinkedIn (based on 8 reviews); Work‑Life 4.0, Compensation 3.6, Culture 3.4, Career 3.8.
- **Growth Opportunity**: 108 open positions across software, hardware, flight test, and manufacturing – strong upward mobility in a rapidly expanding company.
- **Technical Environment**: Tech stack includes Python, MATLAB, C++, CUDA, PyTorch, Docker, Kubernetes, PostgreSQL, React, GitLab, Jenkins, and more – modern engineering tools.
- **Mission‑Driven Work**: Directly contribute to defense technology that is fielded today (Blue UAS, interceptor programs).
- **Location**: San Luis Obispo, CA – a vibrant college town near the Central Coast with outdoor lifestyle.
- **Hybrid/Remote**: Not specifically stated; most roles appear on‑site at one of three U.S. offices (San Luis Obispo, Fort Walton Beach FL, Fort Worth TX).

## Sources
1. [LinkedIn – Zone 5 Technologies](https://www.linkedin.com/company/zone-5-technologies)
2. [Company Website – zone5tech.com](https://www.zone5tech.com/)
3. [Greenhouse Careers Page](http://job-boards.greenhouse.io/zone5technologies)
4. [robotics.press – Company Profile](https://robotics.press/news/zone-5-technologies-company-profile/)
5. [YouTube – Zone 5 Technologies](https://www.youtube.com/@Zone5Technologies)

## Other roles at Zone 5 Technologies

- [Manufacturing Engineer I/II - 2nd Shift](https://feeny.ai/job/manufacturing-engineer-i-ii-2nd-shift-zone-5-technologies-san-luis-obispo-949b4ms2tcb9) — San Luis Obispo, CA
- [Electrical Engineer III/IV](https://feeny.ai/job/electrical-engineer-iii-iv-zone-5-technologies-fort-walton-beach-0tb26ge7g0k0) — Fort Walton Beach, FL / Fort Worth, TX / San Luis Obispo, CA
- [Production Support Specialist](https://feeny.ai/job/production-support-specialist-zone-5-technologies-san-luis-obispo-er9xx8xx32bp) — San Luis Obispo, CA
- [Test & Evaluation Operations Scheduler](https://feeny.ai/job/test-evaluation-operations-scheduler-zone-5-technologies-san-luis-obispo-em4q3jrgzb0g) — San Luis Obispo, CA
- [Electrical Engineer I/II](https://feeny.ai/job/electrical-engineer-i-ii-zone-5-technologies-fort-walton-beach-vtn9924ztz66) — Fort Walton Beach, FL / Fort Worth, TX / San Luis Obispo, CA
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- [Loads Engineer - Weapon Performance IV/V](https://feeny.ai/job/loads-engineer-weapon-performance-iv-v-zone-5-technologies-fort-worth-vkykmhmya4tz) — Fort Worth, TX
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