---
title: 'Sr. Tooling Design Engineer, Investment Casting at SpaceX'
canonical: 'https://feeny.ai/job/sr-tooling-design-engineer-investment-casting-spacex-bastrop-qgxnx8vvw4j4'
type: 'job'
last_seen: '2026-09-08'
---

# Sr. Tooling Design Engineer, Investment Casting at SpaceX

- **Company:** SpaceX
- **Location:** Bastrop, TX
- **Posted:** 2026-04-03
- **Last confirmed live:** 2026-09-08
- **Apply:** https://boards.greenhouse.io/spacex/jobs/8493185002?gh_jid=8493185002

## Job description

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

## SENIOR TOOLING DESIGN ENGINEER, INVESTMENT CASTING

SpaceX is seeking a Sr. Tooling Design Engineer to own the design and development of wax injection molds and ceramic core injection molds used to produce turbine blades and vanes. This role is critical to scaling reliable, high-performance cast components. You will design complex tooling that must repeatedly deliver extremely tight tolerances and intricate internal cooling geometries while supporting aggressive rate and cost targets.

As a member of the materials team, you will work closely with materials, casting, and manufacturing engineers to develop tooling solutions from concept through production qualification. Your designs will directly impact casting yield, dimensional stability, and the overall manufacturability of mission-critical hardware.

## RESPONSIBILITIES:

- Design high-precision wax injection molds and ceramic core injection molds for complex turbine blades and vanes
- Interpret and enable mold filling simulations and apply first-principles analysis to optimize gating, venting, cooling, and shrinkage compensation
- Account for multi-stage shrinkage (wax, ceramic, and alloy) to consistently meet stringent dimensional and metallurgical requirements
- Own tooling designs from concept through tryout, qualification, and production release
- Collaborate closely casting engineers, materials scientists, and vendors to troubleshoot tooling-related casting defects and improve yield
- Apply advanced GD&T and tolerance stack-up analysis to complex airfoil geometries
- Support design for manufacturability (DFM) initiatives to enable high-rate production while maintaining quality and cost targets
- Interface with internal manufacturing teams and external tooling vendors to ensure designs are successfully translated into reliable production tooling
- Drive continuous improvement of tooling standards, materials, and maintenance practices for high-volume casting operations

## BASIC QUALIFICATIONS:

- Bachelor’s degree in mechanical engineering, manufacturing engineering, or an engineering discipline
- 5+ years of professional experience designing high-precision injection molds for wax patterns or ceramics

## PREFERRED SKILLS AND EXPERIENCE:

- Demonstrated success taking complex tooling from design through production qualification
- Direct experience designing molds used in the production of turbine blades and vanes
- Experience with Siemens NX
- Experience with injection molding simulation software
- In-depth knowledge of wax and ceramic material behavior, rheology, and processing
- Deep understanding of the investment casting process and associated shrinkage/ distortion mechanisms
- Experience working in a fast-paced, high-mix manufacturing environment
- Hands-on experience supporting mold tryouts and casting process development
- Experience with manufacturing tooling, including CNC and mold making

## ADDITIONAL REQUIREMENTS:

- Willingness to work extended hours and weekends when required to support hardware delivery and production campaigns
- Must be willing to travel (up to 25%) to external suppliers and other SpaceX facilities

## ITAR REQUIREMENTS:

- To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR [here](https://www.pmddtc.state.gov/?id=ddtc_kb_article_page&sys_id=24d528fddbfc930044f9ff621f961987).

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com.

## About SpaceX

## Company Overview
- **One-liner**: SpaceX designs, manufactures, and launches advanced rockets and spacecraft while building a global satellite broadband network and AI infrastructure to enable interplanetary life.
- **Entity Type**: Public (Nasdaq: SPCX) – IPO priced at $135/share on June 12, 2026
- **Headquarters**: Starbase, Texas (primary); Hawthorne, California (historical headquarters)
- **Founded**: 2002
- **Founders**: Elon Musk

## Core Business
- **Industries**: Aerospace & Defense, Spaceflight, Satellite Telecommunications, Artificial Intelligence
- **Target Customers**: Government (NASA, U.S. Armed Forces, international agencies), Commercial satellite operators, Broadband consumers (Starlink), Defense/intelligence (Starshield)
- **Mission**: To make humanity multiplanetary by building the integrated hardware and software infrastructure of the future across space, connectivity, and AI.

## Products & Services
- **Falcon 9**: Reusable two-stage rocket – the world’s most launched orbital rocket, with over 630 successful first-stage reflights.
- **Falcon Heavy**: Heavy-lift launch vehicle composed of three Falcon 9 cores; capable of lifting nearly 64 metric tons to orbit.
- **Starship**: Fully reusable super-heavy launch vehicle and spacecraft (largest ever built) designed for missions to the Moon, Mars, and beyond.
- **Dragon 2**: Crew and cargo spacecraft used for NASA Commercial Crew and private missions to the ISS and beyond.
- **Starlink**: Low-Earth-orbit satellite constellation providing high-speed, low-latency broadband internet to over 10.3 million people globally.
- **Starshield**: Military-grade satellite services for national security and defense customers.
- **SpaceXAI**: Division focused on AI compute infrastructure, frontier models, and real-time data processing (including AI compute satellites).

## Market Standing
- **Valuation**: Conflicting reports – Internal share offer in 2025 valued SpaceX at **$800 billion**; IPO pricing (June 2026) implied a market capitalization of approximately **$75 billion** for the shares offered.
- **Key Metric**: Annual revenue of **$15.0 billion** (2025); total funding raised **$15.2 billion** across 56 rounds.
- **Notable Investors/Partners**: Google (led $1B Series G), Intesa Sanpaolo, NASA, U.S. Space Force, and numerous institutional investors.
- **Growth Signals**: Employee headcount of **11,387** (monthly growth +2.5%); **1,671 active job postings**; Falcon 9 launch cadence of 1–3 per week; Starlink subscriber base covering ~10.3 million people; recent acquisition of xAI (February 2026).

## Competitive Advantages
- **Full reusability**: Only company with a fleet of reusable orbital rockets (Falcon 9, Falcon Heavy), dramatically lowering per-launch cost.
- **Vertical integration**: Designs, manufactures, and operates its own rockets, spacecraft, satellite constellation, and AI platform – enabling rapid iteration and cost control.
- **Scale and reliability**: More orbital launches per year than any other provider (public or private); proven track record with NASA and DoD.
- **First-mover in commercial spaceflight**: Established crew transport, satellite internet, and now AI compute in orbit.

## Strategic Focus
- **Starship development**: Complete testing and operational deployment of the fully reusable Starship system for lunar (Artemis) and Mars missions.
- **Starlink expansion**: Grow subscriber base, launch V3 satellites, and extend mobile and direct-to-cell services.
- **AI integration**: Leverage SpaceXAI for on-orbit compute and real-time data analytics; build AI compute satellites.
- **Interplanetary infrastructure**: Develop technologies for sustained human presence on the Moon and Mars.

## Why Work Here
- **Mission-driven culture**: Employees directly contribute to making life multiplanetary – “hard work and innovative solutions result in big gains.”
- **Impactful projects**: Work on reusable rockets, crewed spacecraft, global broadband, and AI systems that are actively changing the space industry.
- **Compensation**: Competitive salaries, comprehensive health benefits, and equity packages.
- **Work locations**: Primary campuses in Hawthorne, CA and Starbase, TX (with additional sites in Cape Canaveral, FL and Vandenberg, CA). Roles span engineering, software, manufacturing, and support.
- **Engineering culture**: Merit-based, fast-paced, with high ownership; top talent sourced from Tesla, Boeing, NASA JPL, and other aerospace leaders.
- **Open roles**: Over 1,600 active positions across software, AI, avionics, propulsion, supply chain, and more – including internships.

## Sources
1. [SpaceX Careers Page](https://www.spacex.com/careers)
2. [LinkedIn – SpaceX Company Profile](https://www.linkedin.com/company/spacex)
3. [SpaceX IPO Factsheet (PDF)](https://content.spacex.com/cms-assets/FINAL_Documents%20and%20Updates/SpaceX%20IPO_Factsheet.pdf)
4. [SpaceX IPO Pricing Press Release](https://ir.spacex.com/updates/releases-details/2026/Space-Exploration-Technologies-Corp--Announces-Pricing-of-Initial-Public-Offering/default.aspx)
5. [SpaceX Jobs Board (Greenhouse)](https://job-boards.greenhouse.io/spacex)

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