Zoox

Senior Supplier Quality Engineer at Zoox (Foster City, CA)

Zoox· Foster City, CA· $190k–$228k·

Role details

Salary
$190k–$228k
Work type
Onsite
Employment
Full-Time

Job description

The Senior Supplier Quality Engineer will play a key role in ensuring world-class performance of the Zoox prototype and production Seating and Vehicle Interiors supply base, and drive continuous improvement. The ideal candidate will be entrepreneurial, driven, energetic, detailed, and team-oriented, with deep hands-on knowledge of seat systems and interior trim manufacturing. Candidates with experience across seating and interior commodities — seat structures and mechanisms, foam-in-place and molded foam, cut-and-sew and trim covers, door trim, headliners, and carpet — and a strong working understanding of manufacturing processes such as injection molding, foam molding, cut-and-sew, lamination and wrapping, welding and stamping of seat frames, and electromechanical sub-assembly will be highly preferred.

In this role, you will:

  • Partner with Vehicle Interiors Engineering, Design, and Strategic Sourcing to select suppliers based on manufacturing capability, capacity, and quality maturity.
  • Collaborate with suppliers on design reviews to ensure seats and interior trim parts are manufacturable, and explore new production techniques and materials where needed.
  • Lead the supplier industrialization process from design through production ramp-up, including soft tooling to hard tooling transitions.
  • Support suppliers with tooling, foam molds, sew fixtures, gauges, and process qualifications; witness and approve tooling and process buy-offs on site.
  • Drive the APQP process and support PPAP through start of production, including dimensional, material, appearance, and performance validation.
  • Own craftsmanship and appearance quality for occupant-facing surfaces — grain, gloss, color and material matching, gap and flush, seam quality, stitch integrity, and trim fit — and establish master and boundary sample processes with suppliers.
  • Ensure supplier compliance with seating safety and interior material requirements, including occupant safety performance, flammability, and durability testing.
  • Assess supplier readiness for vehicle builds and help manage production risk ahead of each build phase.
  • Train suppliers on Zoox quality systems and review prototype and production part quality documentation.
  • Lead root cause and corrective action efforts (8D) for supplier quality issues, and support Manufacturing, Quality, and Vehicle Engineering with analysis and disposition of suspect supplier material.
  • Monitor and report supplier quality metrics to drive ongoing improvement across the seating and interiors supply base.
  • Use lean and quality tools to improve yield, first-time-through quality, and cycle time throughout the supply base.
  • Improve Zoox supplier quality processes such as supplier assessments, supplier management, part approval, and corrective actions.
  • Be ready for up to 40% domestic and international travel, sometimes on short notice.

Qualifications

  • Bachelor’s degree in Mechanical, Industrial, Materials, or a related engineering field.
  • 8+ years of experience in quality, supplier quality, or manufacturing — ideally in automotive.
  • Direct experience with seating and/or interior trim commodities and their supply base.
  • Hands-on experience launching new products (NPI) and creating or improving quality systems.
  • Experience with manufacturing processes such as injection molding, foam-in-place and molded foam, cut-and-sew, lamination and wrapping, stamping and welding, and electromechanical assembly.
  • Skilled in structured problem-solving methods such as Six Sigma, 8D, Pareto analysis, DOE, fishbone, and Is/Is-Not.
  • Familiar with core quality tools: process flow diagrams, PFMEA, control plans, SPC, MSA, and process capability studies.

Bonus Qualifications

  • Experience with seat safety and regulatory requirements, and with seat and trim durability and abuse testing.
  • Experience with soft trim materials — leather, textiles, TPO/PVC skins, foams and adhesives — and with material and appearance approval processes.
  • Experience with seat comfort and craftsmanship evaluation, including CMF (color, material, finish) alignment with Design.
  • Familiarity with seat electronics and mechanisms such as occupant detection sensors, heaters, motors, recliners, and tracks.
  • Experience with tooling and fixture validation.
  • Certifications such as CQE, ASQ Quality Auditor, or Six Sigma Green/Black Belt.

Why work at Zoox

  • Culture: Diverse, supportive community with inclusion‑focused strategy. Crew‑led groups for personal and professional development. Emphasis on trust, humility, and openness zoox.com/careers
  • Work environment: Hybrid? The careers page lists many roles as “On‑site” in Foster City, CA, with other office locations available. In‑office perks include a famous food program with daily changing local and sustainable dishes, plus a busy calendar of events and sports teams.
  • Benefits: Comprehensive health plans (Cigna), mental health support, wellbeing program, flexible time off, generous family planning and caregiver support, and a commitment to work‑life balance.
  • Growth opportunities: Work on cutting‑edge autonomous vehicle technology alongside some of the brightest minds in AI, engineering, computer vision, and more. Offers internships and re‑entry programs (via Path Forward) for career returners.
  • Recruitment process: Uses AI tools to assist in reviewing applications but final decisions are human. No fees are charged at any stage – watch for recruitment scams zoox.com/journal/landing-a-job-zoox

Application questions